BHP Billiton (BHPB) Iron Ore chose CIMC to fabricate 96 single storey and 248 double storey transportable modules, which will form the core of the Port Haven village development in Port Hedland, Western Australia, to cater for the requirements of up to 1,200 transient workers predominantly engaged in iron ore mining expansion projects in the region.
The work covered all engineering, procurement, steel fabrication and fit-out works associated with production of the modules, with the aim that the modules were ready for use as soon as they were installed on their foundations, veranda frames lifted and utility hook-ups established.
The first 96 modules were completed in two batches under an extremely tight schedule of 11 weeks, inclusive of all EPC activities.
Following the successful outcome of this project, a second contract for 248 double storey modules is now under way.
Initially BHPB had concerns as to whether CIMC, as a Chinese manufacturer, would be able to complete the work in accordance with Australian Codes / Standards and BHPB Specifications. To satisfy these concerns the engineering design was undertaken by an Australian engineering consortium, a rigorous materials selection and approval process was established and during construction, and a detailed quality plan was prepared in order to ensure high standards of workmanship. Full time supervision and support was provided by a team of licensed Australian plumbers and electricians in order to ensure compliance in these critical areas.
With the successful outcome of the first, single storey modules contract, BHPB were confident to award the larger double storey contract to CIMC. Indications from BHPB are that CIMC’s modular fabrication approach will be extended to more operational areas, potentially leading to the production of thousands of modules in China.
Cyclone Strength: All modules were designed and fabricated to meet the Australian Cyclone Structural Standard (AS1170.2-2002), Region D, Category 1, the highest cyclone category.
